Remotely Operated Underwater Vehicles

Work-class ROVs are built with a large flotation pack on top of an aluminium chassis to provide the necessary buoyancy to perform a variety of tasks. The sophistication of construction of the aluminum frame varies depending on the manufacturer's design. Syntactic foam is often used for the flotation material. A tooling skid may be fitted at the bottom of the system to accommodate a variety of sensors or tooling packages. By placing the light components on the top and the heavy components on the bottom, the overall system has a large separation between the center of buoyancy and the center of gravity: this provides stability and the stiffness to do work underwater. Thrusters are placed between center of buoyancy and center of gravity to maintain the attitude stability of the robot in maneuvers. Various thruster configurations and control algorithms can be used to give appropriate positional and attitude control during the operations, particularly in high current waters. Thrusters are usually in a balanced vector configuration to provide the most precise control possible.



Electrical components can be in oil-filled water tight compartments or one-atmosphere compartments to protect them from corrosion in seawater and being crushed by the extreme pressure exerted on the ROV while working deep. The ROV will be fitted with cameras, lights and manipulators to perform basic work. Additional sensors and tools can be fitted as needed for specific tasks. It is common to find ROVs with two robotic arms; each manipulator may have a different gripping jaw. The cameras may also be guarded for protection against collisions. An ROV may be equipped with Sonar and LiDAR equipment.

The majority of the work-class ROVs are built as described above; however, this is not the only style in ROV building method. Smaller ROVs can have very different designs, each appropriate to its intended task. Larger ROVs are commonly deployed and operated from vessels, so the ROV may have landing skids for retrieval to the deck.

Survey or Inspection ROVs are generally smaller than workclass ROVs and are often sub-classified as either Class I: Observation Only or Class II Observation with payload.  They are used to assist with hydrographic survey, ie the location and positioning of subsea structures, and also for inspection work for example pipeline surveys, jacket inspections and marine hull inspection of vessels. Survey ROVs also known as "eyeballs" although smaller than workclass often have comparable performance with regard to the ability to hold position in currents, and often carry similar tools and equipment - lighting, cameras, sonar, USBL (Ultra-short baseline) beacon, and strobe flasher depending on the payload capability of the vehicle and the needs of the user. Some class II ROVs are also equipped with smaller manipulator units either pole based or included within a tooling skid. Their use is slowing growing in popularity as industry looks for safer alternatives to using divers.

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Submersible ROVs are normally classified into categories based on their size, weight, ability or power. Some common ratings are:
Micro - typically Micro-class ROVs are very small in size and weight. Today’s Micro-Class ROVs can weigh less than 3 kg. These ROVs are used as an alternative to a diver, specifically in places where a diver might not be able to physically enter such as a sewer, pipeline or small cavity.
Mini - typically Mini-Class ROVs weigh in around 15 kg. Mini-Class ROVs are also used as a diver alternative. One person may be able to transport the complete ROV system out with them on a small boat, deploy it and complete the job without outside help. Some Micro and Mini classes are referred to as "eyeball"-class to differentiate them from ROVs that may be able to perform intervention tasks.
General - typically less than 5 HP (propulsion); occasionally small three finger manipulators grippers have been installed, such as on the very early RCV 225. These ROVs may be able to carry a sonar unit and are usually used on light survey applications. Typically the maximum working depth is less than 1,000 metres though one has been developed to go as deep as 7,000 m.
Light Workclass - typically less than 50 hp (propulsion). These ROVs may be able to carry some manipulators. Their chassis may be made from polymers such as polyethylene rather than the conventional stainless steel or aluminium alloys. They typically have a maximum working depth less than 2000 m.
Heavy Workclass - typically less than 220 hp (propulsion) with an ability to carry at least two manipulators. They have a working depth up to 3500 m.
Trenching & Burial - typically more than 200 hp (propulsion) and not usually greater than 500 hp (while some do exceed that) with an ability to carry a cable laying sled and work at depths up to 6000 m in some cases.
Submersible ROVs may be "free swimming" where they operate neutrally buoyant on a tether from the launch ship or platform, or they may be "garaged" where they operate from a submersible "garage" or "tophat" on a tether attached to the heavy garage that is lowered from the ship or platform. Both techniques have their pros and cons; however very deep work is normally done with a garage.